

If you’re looking for a reach stacker for sale, you want a solution that fits your warehouse and keeps your operations running smoothly. Many businesses skip key steps when choosing material handling equipment. Take a look at this table to see some common mistakes:
Common Mistakes | Description |
|---|---|
Ignoring Scalability | Failing to plan for future growth can lead to storage issues during peak demand. |
Skipping Training | Lack of operator training can result in accidents and inefficiencies in the warehouse. |
Overlooking Compliance | Ignoring safety regulations can lead to fines and operational disruptions. |
Think about your load size, layout, and how often you’ll use the stacker. Planning for both today and tomorrow helps you avoid costly errors.
Weight-Bearing Capacity

When you start looking for a reach stacker, you need to think about how much weight you’ll move every day. The lifting capacity of your equipment sets the tone for your entire operation. If you pick a reach stacker that can’t handle your heaviest loads, you’ll face delays and safety risks. On the other hand, choosing a model with too much lifting capacity can mean higher costs and wasted space.
Load Requirements
Maximum Load Weight
First, figure out the heaviest load you plan to lift. Don’t just look at your average day—think about your busiest times, too. If your business handles containers, you’ll want a container reach stacker that can safely move your largest units. Many reach stackers offer a lifting capacity between 30,000 and 100,000 pounds, but you should always check the specs for your specific needs. If you underestimate your lifting capacity, you might overload your machine, which can lead to breakdowns or even accidents.
Container and Goods Dimensions
Next, measure the size of your typical loads. Are you moving standard shipping containers, pallets, or something unique? The dimensions of your goods will affect which container reach stacker fits best. You also need to consider the lifting height. Some reach stackers can lift containers to a maximum stacking height of five or six levels. Make sure your equipment can reach the top without straining.
Fork Dimensions
Adjustability
The forks on your reach stacker play a big role in handling different loads. Adjustable forks let you switch between wide and narrow items without swapping equipment. This flexibility saves time and keeps your workflow smooth. If you handle a mix of pallets and containers, look for a reach stacker with easy-to-adjust forks.
Compatibility with Load Types
Not all forks fit every load. You want to match the fork size to your goods for safe and stable lifting. Here’s a quick look at recommended fork dimensions for different forklift types:
Forklift Type | Capacity (lbs) | Required Aisle Width (feet) |
|---|---|---|
Sit-Down Counterbalanced Forklift | 4,000 - 6,000 | 13 |
Sit-Down Counterbalanced Forklift | 3,000 | 12.5 |
Narrow Aisle Stand-up Counterbalanced Forklift | 3,000 - 5,500 | 11 |
Very Narrow Aisle Forklift | N/A | 6 |
If your warehouse has tight aisles, you might need a reach stacker with a compact design and forks that fit your space. Always check that your equipment matches both your lifting capacity and your warehouse layout.
Tip: Review your busiest days and largest loads before you buy. This helps you pick a reach stacker that won’t let you down when demand spikes.
Choosing the right reach stacker means balancing lifting capacity, fork size, and the types of goods you handle. When you get this right, your team works faster, safer, and with fewer headaches.
Reach Stacker for Sale: Key Purchase Considerations
When you start searching for a reach stacker for sale, you face a big decision: should you buy new or used? You also need to choose where to buy—authorized dealers or online listings. Each option has its own benefits and risks. Let’s break down what you need to know before you make a purchase.
New vs. Used
Pros and Cons
A new reach stacker for sale gives you the latest features, full warranty, and peace of mind. You get reliable performance and fewer worries about hidden problems. The downside? New equipment costs more up front.
A used reach stacker for sale can save you money. You might find a high-quality machine with plenty of life left. But you need to watch out for wear and tear, outdated technology, or missing service records. Used models may not come with a full warranty, so you take on more risk.
Inspection Checklist
If you decide to buy a used reach stacker, you need to inspect it carefully. Here’s a checklist to help you spot issues before you commit:
Inspection Area | Key Points to Check |
|---|---|
Mechanical & Structural Condition | Look for cracks, bends, or weld repairs on the boom. Ensure smooth extension and retraction of the boom. Inspect for cracks or corrosion on the chassis and frame. |
Hydraulics | Check for leaks and condition of hydraulic hoses and cylinders. Operate hydraulic functions under load to observe performance. |
Engine & Transmission | Inspect for oil and coolant leaks, and listen for abnormal engine noises. Check transmission shifting and engagement in all gears. |
Wheels, Tires & Brakes | Inspect tires for uneven wear and damage. Test service and emergency brakes for functionality. |
Electrical & Controls | Test responsiveness of controls and functionality of lights and alarms. |
Documentation & Compliance | Review service records and verify load chart availability. |
General Observations | Conduct an operational test to observe performance under load. Evaluate the operator cab for visibility and comfort. |
Tip: Always ask for maintenance records and test the reach stacker under load before you buy.
Purchase Channels
Authorized Dealers
Buying from authorized dealers gives you access to expert advice, warranty coverage, and local support. Dealers like TONA-TEC offer reliable brands and models, fast parts delivery, and flexible service options. You get in-depth industry knowledge and faster access to inventory. You also benefit from a comprehensive service network that keeps your reach stacker for sale running smoothly.
Online Listings
Online listings can offer competitive pricing and more customization options. You might find a reach stacker for sale that fits your budget and needs. But you need to watch out for longer lead times and limited guidance. You may not get the same level of after-sales support as you would from a dealer. Always check the seller’s reputation and ask for detailed photos and service records.
Here’s a quick comparison to help you decide:
Aspect | Authorized Dealers | Online Listings |
|---|---|---|
Pricing | Potential price markups due to overhead costs. | Often more competitive pricing by cutting out intermediaries. |
Customization Options | Limited customization options available. | Greater flexibility in customizing products. |
Technical Support | Local support services and warranties available. | Direct access to manufacturer’s technical support. |
Procurement Times | Faster access due to local inventory. | Longer lead times may occur based on production schedules. |
Expert Guidance | In-depth industry knowledge from dealership staff. | Limited guidance compared to direct manufacturer interaction. |
Note: Brands like Tailift and LTMG stand out for their after-sales support. Tailift offers fast parts delivery and flexible service options. LTMG provides professional service and quick response times.
When you look for a reach stacker for sale, weigh the pros and cons of each channel. Match your choice to your business needs, budget, and support requirements. A careful approach helps you avoid surprises and keeps your operation running strong.
Right Stacker for Your Application
Choosing the right stacker for your business means looking at how it fits your industry and daily workload. You want a reach stacker that matches your specific needs, whether you handle containers at a busy port or move goods in a compact warehouse.
Industry Fit
Container Handling
If you work in container handling, you need a reach stacker with high load capacity and stability. Skilled operators make a big difference in safety and speed. Ports and terminals rely on reach stackers to lift, stack, and transport containers quickly. These machines help you load and unload ships and keep yard operations moving. Take a look at how different industries use reach stackers:
Industry | Specific Operational Requirements |
|---|---|
Container Handling | Load capacities, stability, skilled operators |
Intermodal Handling | Flexibility, performance, skilled operators |
Barge Handling | Power, stability, ability to handle containers across various platforms |
Industrial Handling | Wide range of attachments, skilled operators |
Tip: Pre-operational checks keep your reach stacker safe. Inspect tires, brakes, hydraulics, engine, lights, and safety devices before each shift.
Warehouse Logistics
In warehouse logistics, you want a reach stacker that saves space and boosts efficiency. The walkie reach stacker works well indoors. It combines reach capabilities with walk-behind control, so you can move goods in tight aisles. This design helps you maximize storage and keep your workflow smooth.
Application Type | Functionality Description |
|---|---|
Container Handling | Reach stackers can lift, stack, and transport containers, making them ideal for loading/unloading ships and yard stacking. |
Warehouse Logistics | The walkie reach stacker variant is designed for indoor operations, combining reach capabilities with walk-behind control for space efficiency. |
Reach stackers enhance the flow of goods across the supply chain.
They are essential in ports and terminals for timely container handling.
Their versatility allows them to operate in confined spaces and handle various container sizes.
Specialized Goods
Do you handle specialized goods? You might need a reach stacker with custom attachments. Industrial handling often calls for machines that switch between forks, clamps, or spreaders. Skilled operators help you get the most out of these features.
Operating Frequency
Workload Demands
Think about how often you use your reach stacker. High-frequency operations need robust equipment. If you run your machine all day, every day, you want a model built for heavy use. Make sure your reach stacker can handle your maximum load. Overloading leads to safety risks and breakdowns.
Frequency of use matters. Daily operations require durable machines.
Weight capacity must match your busiest days.
Your operating environment affects your choice. Check aisle width and surface type for smooth navigation.
Durability Needs
Durability keeps your reach stacker running longer. Look for models with strong frames and reliable hydraulics. Brands like TONA-TEC offer reach stackers designed for tough jobs and long service life. Regular maintenance and pre-operational checks help you avoid downtime.
Note: The walkie reach stacker is especially useful in warehouses. Its space-saving design and walk-behind control make it easy to maneuver and store.
When you match your reach stacker to your industry and workload, you get better performance and fewer headaches. Take time to review your needs and choose the right stacker for your application.
Maneuverability and Warehouse Layout
When you choose a reach stacker, you need to think about how it moves through your space. Maneuverability can make or break your daily workflow. If your equipment struggles to turn or fit in tight spots, you lose time and risk accidents.
Turning Radius
Tight Space Navigation
You want a reach stacker that handles narrow aisles and sharp corners with ease. Many modern reach stackers are built for exceptional maneuverability. They can slip through congested areas and help you avoid bottlenecks. If your aisles measure between 8 and 9 feet wide, you should look for reach trucks with right-angle stack dimensions from 46 to 58 inches. This setup lets you move goods without bumping into racks or slowing down.
Aspect | Details |
|---|---|
Aisle Width | 8 ft. to 9 ft. |
Recommended Equipment | Reach trucks |
Right-Angle Stack Dimensions | 46 in. to 58 in. |
Tip: Measure your tightest aisle before you buy a reach stacker. This helps you pick a model that fits your space and keeps your workflow smooth.
Aisle Width Requirements
Aisle width plays a huge role in how well your reach stacker performs. If your aisles are too narrow for your equipment, you’ll see delays and possible damage. You should match your reach stacker’s turning radius to your warehouse layout. This way, you maximize space and keep your team moving efficiently.
Equipment Dimensions
Storage and Parking
The size of your reach stacker affects where you can store and park it. Larger machines need more room, which can eat into your valuable storage space. If you want to optimize your warehouse, you should know the length, width, and turning radius of your reach stacker. This knowledge helps you plan parking spots and avoid clutter.
The dimensions of forklifts, including width, length, and turning radius, are critical in determining aisle design and equipment maneuverability.
Larger forklifts require more space to navigate, impacting storage efficiency in narrower aisles.
Movement Efficiency
Reach stackers shine in tight spaces. Their design lets you move quickly and safely, even when your warehouse feels crowded. You can easily navigate narrow aisles and tight corners, which boosts your operational efficiency. Knowing the exact dimensions of your reach stacker helps you maximize every inch of your warehouse.
Reach stackers are designed for exceptional maneuverability in tight spaces.
They can easily navigate narrow aisles and tight corners, enhancing operational efficiency in congested areas.
Proper understanding of length, width, and turning radius helps in maximizing space utilization.
Let’s look at some common layout challenges and their impact:
Challenge | Impact on Efficiency |
|---|---|
Inefficient space utilization | Leads to underutilized storage areas and cluttered aisles |
Poor layout design | Causes workflow bottlenecks and difficulty in locating items |
Strategic placement of high-velocity items | Reduces picking time and improves throughput |
Note: Poorly optimized layouts can increase worker travel distances by 30-40%. You want a reach stacker that fits your space and helps your team work smarter, not harder.
If you want to get the most out of your reach stacker, take time to assess your warehouse layout. Brands like TONA-TEC offer models designed for tight spaces and efficient movement. When you match your equipment to your layout, you boost productivity and keep your operation running smoothly.
Operator Comfort and Safety

When you spend hours operating a reach stacker, comfort and safety matter just as much as performance. If you want your team to stay productive and safe, you need to pay close attention to cab design and essential safety features.
Cab Design
A well-designed cab can make your workday easier. You want a reach stacker that puts operator comfort first. Let’s look at the ergonomic features that help you stay focused and reduce fatigue.
Adjustable Seating
You know how tough it feels to sit in a cramped seat for hours. Adjustable seating lets you change your position and find the right support. This feature reduces fatigue and keeps you comfortable during long shifts. Many reach stackers, including those from TONA-TEC, offer seats with multiple adjustment points and ample legroom.
Visibility
Clear visibility helps you avoid accidents and work faster. A reach stacker with a high-visibility mast and well-placed mirrors lets you see your surroundings and the fork tips. You can spot obstacles and move goods with confidence. Good visibility also means you can react quickly if something unexpected happens.
Here’s a quick table showing how ergonomic cab features boost comfort and productivity:
Ergonomic Feature | Benefit |
|---|---|
Adjustable Seating | Reduces fatigue, supports comfort during long shifts |
Excellent Visibility | Improves safety, helps you spot hazards and work efficiently |
Intuitive Controls | Makes operation easy to learn and use |
Noise/Vibration Reduction | Creates a quieter, more comfortable environment |
Generous Space | Gives you room to move and adjust position |
Tip: Look for a reach stacker with intuitive controls. User-friendly buttons and handles help you learn quickly and operate smoothly.
Safety Features
You want to keep your warehouse safe and your team protected. Modern reach stackers come packed with safety features that help prevent accidents and keep operations running smoothly.
Emergency Stop
An emergency stop button gives you instant control in dangerous situations. If something goes wrong, you can hit the large, visible button to disconnect all power and stop the reach stacker immediately. This feature helps you prevent workplace hazards and react fast when you need to.
Emergency stop systems allow you to shut down equipment right away during hazardous moments.
The button stands out, so you can find it quickly even under stress.
Overload Warning
Overload protection keeps your reach stacker from lifting more than it should. If you try to pick up a load that’s too heavy, the system warns you and stops the lift. This feature reduces the risk of tipping and mechanical failure. You keep your team safe and protect your equipment from damage.
Overload warning systems alert you before you exceed safe limits.
These systems help you avoid costly accidents and downtime.
Other safety features you might find include advanced stability systems and high-visibility masts. These additions help you operate your reach stacker with confidence, even in busy or crowded warehouses.
Note: The walkie reach stacker from TONA-TEC includes ergonomic controls and a high-visibility mast, making it a smart choice for safety and comfort.
When you choose a reach stacker with strong cab design and reliable safety features, you create a safer, more comfortable workplace. Your team works better, stays alert, and avoids unnecessary risks.
Maintenance and Serviceability
Keeping your reach stacker in top shape saves you money and headaches down the road. If you ignore regular maintenance or struggle to find parts, you’ll face more breakdowns and higher costs. Let’s look at what you need to know to keep your equipment running smoothly.
Maintenance Needs
Routine Servicing
You should make daily inspections part of your routine. Before each shift, check your reach stacker for leaks, loose parts, or any strange noises. Look over the hydraulic system, engine, and tires. Don’t forget to check fluid levels—hydraulic fluid, engine oil, and coolant all need regular attention. Replace filters like air, fuel, and hydraulic filters as the manufacturer recommends. Grease moving parts, such as the boom pivots and lift cylinders, to keep everything running smoothly.
Daily inspections help you spot problems early.
Regular fluid checks and filter changes prevent bigger issues.
Lubrication keeps moving parts from wearing out too soon.
If you train your operators well, they’ll know what to look for and how to handle the reach stacker safely. Following safe operating procedures and sticking to weight limits also helps your equipment last longer.
Access to Parts
When your reach stacker needs repairs, quick access to quality parts makes a big difference. High-quality spare parts get your machine back to work faster and help you avoid long downtimes. If you use low-quality parts, you’ll end up replacing them more often, which drives up your costs. Reliable parts also keep your reach stacker performing at its best.
Tip: Choose a brand like TONA-TEC that offers fast parts delivery and strong after-sales support. This keeps your equipment running and your business moving.
Warranty and Support
Manufacturer Coverage
Warranty coverage can save you a lot of money over the life of your reach stacker. Some manufacturers, like Kalmar, offer long-term warranties on key components, such as batteries. Others, like Konecranes, provide installation, training, and warranty support. Always check what the warranty covers and how long it lasts. A good warranty means you won’t have to pay out of pocket for unexpected repairs.
Technical Assistance
You want technical support that’s easy to reach and quick to respond. After-sales support helps you solve problems fast and keeps your reach stacker in service. Brands that offer strong technical assistance can help you with troubleshooting, maintenance tips, and even operator training. This support reduces downtime and extends the life of your equipment.
Here’s a quick checklist to help you evaluate maintenance and support:
What to Check | Why It Matters |
|---|---|
Daily inspection routines | Prevents costly breakdowns |
Access to quality spare parts | Reduces downtime and repair costs |
Warranty coverage | Lowers long-term expenses |
Responsive technical support | Keeps your reach stacker running smoothly |
Note: When you look for a reach stacker for sale, always ask about maintenance schedules, parts availability, and support options. These factors have a big impact on your total cost of ownership.
Power Source and Energy Efficiency
When you shop for a reach stacker, you need to think about how it gets its power. The right choice can save you money, boost efficiency, and help your business meet environmental goals. Let’s break down the main options and what they mean for your daily operations.
Power Options
Diesel
Diesel reach stackers are popular in heavy-duty settings. You get strong lifting power and long run times, which makes them perfect for outdoor yards and ports. These machines handle big loads and tough jobs without slowing down. You might notice higher fuel costs and more frequent maintenance, though. Diesel reach stackers produce emissions, so you need to consider local regulations and air quality standards.
Electric
Electric reach stackers are changing the way warehouses work. You get quiet operation and zero tail-pipe emissions, which helps you create a cleaner workspace. These machines use rechargeable batteries, so you spend less on fuel and oil. Electric reach stackers need a charging area, but they offer up to 50% lower running costs compared to diesel reach stackers. You’ll find electric reach stackers especially useful for indoor jobs and frequent use. They handle heavy loads, move quickly, and reduce physical effort for operators.
Manual
Manual reach stackers work best for simple tasks and light loads. You operate them by hand, so you don’t need fuel or electricity. These stackers cost less and require little maintenance. If you run a small warehouse or need a backup for occasional jobs, manual reach stackers make sense. You do need to put in more physical effort, though, and they aren’t suited for heavy or continuous use.
Here’s a quick comparison to help you decide:
Manual reach stackers: Basic, low-cost, good for light loads and simple jobs.
Electric reach stackers: Efficient, fast, ideal for frequent use and heavier loads.
Diesel reach stackers: Powerful, reliable for outdoor and heavy-duty work.
Energy Consumption
Fuel/Energy Costs
You want to keep your operating costs low. Diesel reach stackers use more fuel and need regular oil changes, which adds up over time. Electric reach stackers run on batteries, so you avoid fuel expenses and cut maintenance costs. In large-scale operations, electric reach stackers can lower your running costs by up to 50%. Manual reach stackers don’t use fuel or electricity, but they’re only practical for light work.
Take a look at this table for a quick side-by-side view:
Aspect | Diesel Reach Stackers | Electric Reach Stackers |
|---|---|---|
Energy Efficiency | Lower | Higher |
Fuel Costs | High | Low (rechargeable) |
Maintenance Costs | Higher | Lower |
Environmental Impact | Emissions present | Zero tail-pipe emissions |
Operational Costs | Higher | Up to 50% lower |
Tip: If you want to save money and reduce your carbon footprint, electric reach stackers are a smart choice for busy warehouses.
Environmental Certifications
Many businesses want to meet green standards. Electric reach stackers help you reach these goals with zero emissions and lower energy use. Diesel reach stackers may need extra filters or upgrades to meet environmental rules. Manual reach stackers don’t produce emissions, but they aren’t practical for heavy lifting. If you want to show your customers you care about the environment, electric reach stackers make it easy.
You can find electric reach stackers and diesel reach stackers from brands like TONA-TEC. They offer models designed for efficiency, reliability, and compliance with environmental standards.
When you choose a reach stacker, you want to make sure it fits your business now and in the future. You should look at weight-bearing capacity, maneuverability, operator comfort, maintenance, and how well the reach stacker matches your application. Using a checklist helps you cover important points like stacker height, power source, pallet type, and operational environment. Trusted suppliers offer tailored solutions, quick support, and advice on features like load sensing and real-time data. If you plan for automation and electrification, your reach stacker investment will stay smart and efficient for years.
FAQ
What is a reach stacker used for?
You use a reach stacker to lift, move, and stack containers or heavy goods in warehouses, ports, and shipping yards. It helps you organize storage and speed up loading tasks.
How do I choose the right reach stacker for my warehouse?
You look at your load size, aisle width, and how often you move goods. Pick a reach stacker that matches your space and workload. Brands like TONA-TEC offer models for tight spaces and heavy lifting.
Can I use a reach stacker outdoors?
Yes, you can use a reach stacker outdoors. Many models work well in shipping yards and ports. Make sure your equipment has weather protection and strong tires for rough surfaces.
How often should I service my reach stacker?
You should check your reach stacker daily for leaks, loose parts, and fluid levels. Schedule full servicing every few months to keep it running smoothly and avoid breakdowns.
What safety features should I look for?
Look for emergency stop buttons, overload warnings, and good visibility. These features help you prevent accidents and keep your team safe while using a reach stacker.
Is it better to buy new or used?
You buy new for the latest features and warranty. Used reach stackers cost less but may need more repairs. Always inspect used equipment and ask for service records.
Where can I find reliable reach stacker brands?
You find reliable brands at authorized dealers or online. TONA-TEC offers reach stackers with strong support and fast parts delivery. Check reviews and ask for expert advice before you buy.

