This bar serves to notify visitors of important updates

news-banner
Home hot blog What Is A Reach Stacker Used for ?

What is a reach stacker used for

You use a reach stacker to lift, move, and stack containers or heavy cargo. This equipment plays a vital role in ports, terminals, freight yards, and warehouses. You benefit from its versatility, as it handles different lifting tasks, such as loading wind turbine parts or organizing goods in storage. When you need efficient and safe material handling, you rely on what is a reach stacker used for in daily operations.

What is a reach stacker used for

What is a reach stacker used for

Container Handling

You rely on a reach stacker when you need to move, lift, and stack shipping containers quickly and safely. In ports and terminals, you often see a container reach stacker at work, handling different container sizes and types. This machine uses a telescopic boom and a spreader attachment to grab containers, making it easy to stack them high or move them across the yard.

Here are the main functions you use a reach stacker for in container handling:

  1. Lift and stack containers up to five levels high, even in tight spaces.

  2. Transport containers over short distances, such as from a ship to a storage area.

  3. Rotate containers for precise alignment or inspection.

  4. Adapt to various container types, including standard and high-cube models.

  5. Speed up loading and unloading, which boosts efficiency in your logistics operations.

Tip: Reach stackers can stack containers up to three rows deep and five containers high. You can also place containers directly onto trains or trucks, which makes your workflow smoother.

When you compare a reach stacker to a traditional forklift, you notice big differences in speed, capacity, and stacking ability. The table below shows how each machine performs:

Feature

Reach Stackers

Traditional Forklifts

Speed

Faster container movement

Slower due to limited reach

Lifting Capacity

Up to 45 tons for fully loaded containers

Limited lifting capacity

Maneuverability

Excellent in tight spaces

Less maneuverable in confined areas

Stacking Ability

Can stack containers up to five levels high

Limited stacking height

Technology Integration

Advanced automation and AI capabilities

Basic manual operation

You use a container reach stacker to handle intermodal cargo containers efficiently. This equipment allows you to transport containers over short distances and stack them in different configurations. You can access containers stacked up to four deep, which gives you more flexibility and storage capacity than traditional forklifts.

Bulk Cargo and Heavy Lifting

You often face the challenge of moving heavy or oversized cargo, such as wind turbine parts or steel coils. In these situations, a reach stacker becomes your go-to solution for material handling. You can choose from different models, depending on the weight and size of your cargo.

Configuration

Weight Limit

Small machines

20 tons

Larger models

Over 50 tons

Row

Weight Limit

First container row

Up to 45 tons

Second container row

30–35 tons

Third container row

20–25 tons

You use a container reach stacker for stevedoring tasks, such as loading and unloading ships. The machine’s telescopic boom and strong lifting capacity help you move bulk cargo safely and efficiently. You can also handle non-containerized loads, making the reach stacker a versatile tool in your logistics operations.

Warehouse Operations

You benefit from a reach stacker in large warehouses where you need to manage many containers or heavy goods. This equipment streamlines your inventory management by allowing you to move containers quickly and stack them higher, which frees up valuable floor space.

  • You can optimize storage capacity by stacking containers up to five high.

  • You reduce manual labor and minimize downtime during container retrieval.

  • You enhance the flow of goods, which improves productivity.

Reach stackers play a key role in warehouse operations that require frequent stacking and retrieval of containers. You avoid congestion and keep your operations running smoothly. For example, you can use a reach stacker to organize goods, manage inventory, and prepare shipments for transport. This approach leads to higher productivity and lower labor costs.

When you ask, "what is a reach stacker used for," you see that the answer covers a wide range of tasks. You use this machine for container handling, bulk cargo, and warehouse operations. Each use helps you achieve greater efficiency and flexibility in your daily logistics and material handling activities.

Reach stacker functions

Lifting and Stacking

You use a reach stacker when you need to lift and stack containers with precision and speed. This machine features a telescopic boom that extends and retracts, allowing you to reach containers at different distances. The boom holds a spreader with twistlocks, which grip the top of the container securely. You can lift loads between 10 and 46 tons, making the reach stacker a powerful tool in busy shipping yards.

Note: The reach stacker can stack containers up to six high, which helps you maximize storage in limited spaces.

Here is a comparison of common lifting and stacking machines:

Machine Type

Lifting Style

Best For

Flexibility

Reach Stacker

Top lift (telescopic boom)

Ports, rail yards, mid-sized terminals

High

Forklift

Bottom lift

Warehouses, low-stacking jobs

Medium

Gantry Crane

Overhead lift

Mega ports, high-volume yards

Low

Straddle Carrier

Straddle lift

Large-scale container parks

Medium

You notice that a reach stacker offers more flexibility than gantry cranes or forklifts. While gantry cranes can lift heavier loads, you benefit from the reach stacker's ability to work in tighter spaces and handle different container sizes. This makes your material handling tasks more efficient.

Short-Distance Transport

You often need to move containers or heavy cargo over short distances within a port, terminal, or storage yard. The reach stacker excels in this role. Its articulated steering and hydraulic system let you navigate tight corners and confined areas with ease. You can transport containers from ships to trucks or trains quickly, keeping your operations running smoothly.

Feature

Contribution to Optimization

Adjustable Hook/Spreader

Handles various container sizes efficiently

Hydraulic System

Lifts and moves containers with precision

Articulated Steering

Navigates tight spaces effectively

Control Center

Lets you manage operations seamlessly

Stability and Maneuverability

Ensures safe stacking and movement in confined areas

You rely on the reach stacker to optimize container movement and stacking, especially where space is limited. This machine helps you keep cargo organized and accessible, which improves workflow and reduces delays.

Container reach stacker applications

Container reach stacker applications

Ports and Terminals

You often see a reach stacker working in busy ports and terminals. This machine helps you move containers quickly, even when space is tight. Its advanced controls and high lifting capacity make it essential for efficient cargo management. You can load and unload containers at high speeds, which reduces waiting times for trucks and ships. The powerful engine and hydraulic system let you handle containers smoothly, even in crowded areas. You keep cargo flowing and avoid delays, which is vital for meeting tight shipping schedules.

  • Reach stackers operate in confined spaces, making them ideal for busy terminals.

  • High maneuverability allows you to navigate tight corners and narrow aisles.

  • Fast container turnover keeps your supply chain moving.

Tip: Using a reach stacker helps you reduce the number of times you need to move a container to reach the one you want, saving time and effort.

Storage Yards

In storage yards, you rely on a reach stacker to maximize space and organize containers efficiently. The compact design lets you stack containers up to five high, which increases your storage capacity. You can retrieve containers from different rows without moving others, which improves workflow. The telescopic boom gives you access to high-stacked containers, so you do not need extra equipment.

  • Efficient stacking and retrieval help you make the most of your yard space.

  • You can operate from one side of the yard, which changes the layout and improves pickup efficiency.

  • Fewer re-handles mean less wear on containers and equipment.

Intermodal Facilities

You use a reach stacker in intermodal facilities to transfer containers between ships, trains, and trucks. This process does not require you to handle the freight inside the container, which saves time and reduces the risk of damage. The machine enables rapid transitions between transport modes, cutting down dwell times and speeding up delivery. You benefit from faster loading and unloading, which can reduce handling time by up to 20%.

Advantage

Description

Versatility

Handles different container sizes and types

Efficient Container Stacking

Stacks containers up to five high, optimizing space

Quick Intermodal Operations

Speeds up transfers between ships, trains, and trucks

Time and Cost Efficiency

Cuts loading/unloading time and labor costs

You keep your supply chain efficient and organized by using a reach stacker in these key environments.

Advantages of reach stackers

Flexibility

You gain unmatched flexibility when you use a reach stacker for your cargo operations. This machine adapts to many types of loads, including standard containers, flat racks, and even oversized items. You can handle palletized goods, long materials, and bulk cargo with ease. The adjustable spreaders and specialized attachments let you switch between different cargo types quickly. You also benefit from the ability to stack containers in the second and third rows, which increases your storage options.

Feature

Description

Stacking Capability

Stack containers in multiple rows and heights

Maneuverability

Operate in tight spaces and narrow aisles

Handling Flexibility

Manage various container sizes and weights

Speed

Move cargo quickly across the yard

Operator Comfort

Use safety features for better control and visibility

You can rely on a reach stacker to work in ports, terminals, and warehouses. This flexibility makes it a top choice for many logistics companies.

Efficiency

You improve your workflow and save time with a reach stacker. The machine moves at high speeds and lifts heavy loads with precision. You can complete loading and unloading tasks faster than with traditional forklifts or cranes. The telescopic boom and advanced controls help you reach containers stacked several units high or deep in the yard. You also reduce the number of moves needed to access specific containers, which keeps your operations smooth.

  • Move containers from ground level to high stacks in seconds.

  • Operate in narrow aisles without sacrificing speed.

  • Handle fragile or oversized cargo with gentle, precise controls.

You keep your logistics chain moving efficiently, even during busy periods.

Cost Benefits

You lower your operational costs when you choose a reach stacker over cranes or manual systems. Automated models can cut expenses by over 50% compared to traditional equipment. You also save on labor and maintenance because the machine needs fewer operators and less downtime. In some terminals, annual cost savings reach over 13%. These savings grow even more in regions like North America and Oceania.

Tip: For the best value and performance, consider leading brands such as TONA. Their reach stackers offer advanced features and reliable support, making them a smart investment for your cargo handling needs.

You maximize your budget while boosting productivity and safety in your daily operations.

You gain many advantages when you use a reach stacker in your logistics operations. This machine helps you move heavy containers, work in tight spaces, and improve safety. The table below shows some of the most important features:

Feature

Description

High lifting capacity

Handles containers up to 45 tons

Flexible operation

Works well in confined areas

Advanced safety

Includes load sensors and stability controls

Reach stackers help you keep cargo moving quickly and safely, which is vital for global trade. For reliable performance, consider trusted brands like TONA, Konecranes, or Kalmar.

FAQ

What is the maximum weight a reach stacker can lift?

You can lift up to 45 tons with most standard reach stackers. Some heavy-duty models handle even more. Always check your machine’s manual for exact limits.

Can you use a reach stacker indoors?

Yes, you can use a reach stacker in large warehouses or storage facilities. Make sure the space has enough height and width for safe operation.

How does a reach stacker differ from a forklift?

A reach stacker lifts containers from the top and stacks them higher than a forklift. You get better reach, higher stacking, and more flexibility in tight spaces.

What types of cargo can you move with a reach stacker?

You can move shipping containers, bulk cargo, steel coils, wind turbine parts, and palletized goods. Specialized attachments help you handle different loads safely.

Do you need special training to operate a reach stacker?

Yes, you need certified training to operate a reach stacker. Training helps you learn safety rules, controls, and best practices for efficient cargo handling.

Inquire

Related Blogs

  • What Is Reach Stacker?
    If you’re wondering what is reach stacker, it’s a powerful vehicle designed to lift, move, and stack large shipping containers. You’ll often spot a reach stacker at ports, container terminals, and storage yards.
    hot blog
  • How To Operate Reach Stacker ?
    You operate a reach stacker by following clear steps that focus on safety and proper use of the controls. Always complete pre-use checks and daily maintenance before starting work.
    hot blog
  • What Is A Reach Stacker ?
    If you want to know what is a reach stacker, you should picture a powerful vehicle designed to move and lift heavy shipping containers. You use a reach stacker to handle intermodal cargo containers safely and efficiently.
    hot blog
  • How Much Does A Reach Stacker Cost ?
    You can expect to pay anywhere from $170,000 to over $400,000 for a new reach stacker. Used models start under $20,000 and go up to about $120,000. Prices change depending on size, lifting capacity, and brand.
    hot blog